Sunday, July 29, 2007
Still daylight left
Landing Gear in 6 months and 1 day
The long awaited upper gear supports finally arrived. I was ready to call out the national guard to see if they were being made by church mice. So after six months of waiting for this simple three piece component, I installed them in one day with plenty of time leftover to begin fitting the wheel and leg fairings. It is very encouraging to have your plane standing on its own two feet.
Saturday, July 14, 2007
Its one color - sort of...
Today I hurdled two milestones. First the fuselage is now covered in a single coat of primer. After much bodywork and god knows how much sanding, this is the precursor to the final coat. You will also notice the rotisserie is not longer under foot. It's time to go and where better than to a fellow builder in South Africa. I am happy to see this very useful piece move to the next person who needs it. Perhaps we can start a trend to pass it around the world to more Legacy builders. Lancair is still dogging me on the landing gear parts. Their rotten vendor has indicated they are in the paint shop. Hopefully for his sake, thats where they are.
Sunday, July 1, 2007
Layers of time
What you see on the left is not just simple body work. Looks that way doesn't it? Keep in mind that micro does not do well when clinging vertically. The micro around the canopy perimeter represents 8-10 layers of wetting, waiting, sanding and re-working micro fill. The micro closes a gap between the canopy and the body caused by imperfections in the manufacturing process. Note that following the curvature of this body is like keeping up with a dancer doing the rumba. You'll have your work cut out for you if this happens to you. Keep in mind I paid $4000.00 for this gap. No, correction - I paid $4000.00 for the canopy construction; the gap and 4 weeks of evening body work were free. Thank god for micro. Some advice for finishing. Start with a very good filler primer. I have bought Dupont's urethane filler primer which worked wonders on this body. As mentioned earlier, Lancair's peripheral parts are a disaster of pinholes, bubbles and cracks - all the while they pass by old inspector #12.
Time to lose - spare parts
Waiting for BO parts is like watching water boil, but less exciting. Meanwhile I continue to patch, smooth and body work the most awful collection of manufactured peripherals I have ever seen. Ok, these are the first I've ever seen, but I'm here to tell you they are full of pinholes, bubbles, cracks and small imperfections. The only option has been to smear micro and body filler over every inch of their surface. To minimize build up, I have taken the approach of applying thin layers and re-working each layer down to the holes again. After working with a well manufactured fuselage, these small parts are frustrating at best. Perhaps this is Lancair's idea of a bad joke or to justify the 51% rule. The good news is that without leg supports these are just spare parts. No worries, I need the practice.
Held hostage by Lancair vendor
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